Development in Sustainable Concrete with the Replacement of Fume Dust and Slag from the Steel Industry.

Nowadays, the reuse of waste is a challenge that every country in the world is facing in order to preserve the planet and introduce a circular economy. The chemical composition of some steel waste suggests that there are potentially appropriate substances for reuse, since this type of slag undergoes a process similar to that of cement in its manufacture. The advantages for the environment are obvious, as it valorises waste that is deposited in landfills. This paper studies the field of stainless steel, because its composition is different from that of carbon steel, and the replacement of cement with material or waste produced in the manufacture of stainless steel in a concrete matrix. This paper presents the results of replacing 25% of cement with material or waste produced in the manufacture of stainless steel in a concrete matrix whose values in the substitutions carried out were around 21% and 25% in terms of increased resistance capacity. These results have been obtained by carrying out tests, in terms of both strength and environmental capacity, allowing us to determine viable applications for the use of steel waste to improve the performance of cement or at least match it.

Advances in the Analysis of Properties Behaviour of Cement-Based Grouts with High Substitution of Cement with Blast Furnace Slags.

This article presents a study of the main properties (consistency, workability, leaching, unsoundness, and mechanical properties) of cement grouts prepared with cement replacement by blast furnace slag (GGBS). Mixtures have been analyzed in the absence of additives and reached high replacement percentages. As shown in the different tests presented, the observed evolution of the resistance and workability of the mixtures makes them very interesting for its application. Different types of cement (CEM-I 42.5 and CEM-I 52.5 R) and different water/binder values (1 and 0.67) are used. The results present opportunities for the steel industry by the intensive valorization of slag waste. The reduction of the use of cement in construction is also one of the key aims of this line of research. Results show improvements in the mechanical response with good fresh state properties for substitution percentages up to 70%. It is verified with leaching analysis that these products have less impact on the environment.

Slag Substitution as a Cementing Material in Concrete: Mechanical, Physical and Environmental Properties.

A circular economy is a current tenet that must be implemented in the field of construction. That would imply the study of the possibilities of the use of waste generated, for obtaining materials the used in construction as replacements for the raw material used. One of these possibilities is the substitution of the cement by slag, which contributes to the reduction of cement consumption, decreasing CO2 emissions, while solving a waste management problem. In the present paper, different types of concrete made by cement substitution with different type of slags have been studied in order to evaluate the properties of these materials. Cement is replaced by slag from different steel mills, both blast furnace and ladle furnace slag. The percentages of slag substitution by cement are 30%, 40% and 50% by weight. Mechanical, physical and environmental properties have been evaluated. Compressive and flexural strength have been analysed as the main mechanical properties. As far as physical properties go, density and porosity tests were be reported and analysed, and from an environmental point of view, a leachate study was performed. It has been found that some kinds of slag (blast furnace slag) are very suitable as substitutes for cement, providing properties above those of the reference concrete, while other types (ladle furnace slag) could be valid for non-structural applications, contributing in both cases to a circular economy.

Study of the Suitability of Different Types of Slag and Its Influence on the Quality of Green Grouts Obtained by Partial Replacement of Cement.

This paper is part of a research line focused on the reduction of the use of cement in the industry. In this work, the study of work methodologies for the manufacture of green cementitious grout mixtures is studied. Grout is widely used in construction and it requires an important use of raw materials. On the other hand, the steel industry faces the problem of the growing generation of slag wastes due to the increase in steel manufacturing. The green grout aims to achieve the dual objective of reducing the demand for cement and improve the slag waste valorization. Slag is not introduced as an aggregate but through the direct replacement of cement and no additives. The research seeks a product where we can use steel slag intensively, guaranteeing minimum resistance and workability. Results with substitutions between a 25% to 50% and water/cement ratio of 1 are presented. In particular, the suitability of different slags (two Ladle Furnace Slag (LFS) and one Blast Furnace Slag (GGBS)) in the quality of the final product are analyzed. The feasibility of replacing cement with slag and the importance of the origin and pretreatment are highlighted.

Concrete Properties Comparison When Substituting a 25% Cement with Slag from Different Provenances.

Concrete consumption greatly exceeds the use of any other material in engineering. This is due to its good properties as a construction material and the availability of its components. Nevertheless, the present worldwide construction increases and the high-energy consumption for cement production means a high environmental impact. On the other hand, one of the main problems in the iron and steel industry is waste generation and byproducts that must be properly processed or reused to promote environmental sustainability. One of these byproducts is steel slag. The cement substitution with slag strategy achieves two goals: raw materials consumption reduction and waste management. In the present work, four different concrete mixtures are evaluated. The 25% cement substitution is carried out with different types of slag. Tests were made to evaluate the advantages and drawbacks of each mixture. Depending on the origin, characteristics, and treatment of the slag, the concrete properties changed. Certain mixtures provided proper concrete properties. Stainless steel slag produced a fluent mortar that reduced water consumption with a slight mechanical strength loss. Mixtures with ground granulated blast furnace slag properties are better than the reference concrete (without slag).